Manufacturing Case Study: Pharmaceutical Production Facility

Customer Profile

Company: Pharmaceutical Production Facility

Industry: Pharmaceutical Manufacturing (Clean room environment)

Product Range: 50 SKUs

Daily Production: 500-1000 bottles

Printer: Zebra ZT411 (in clean room)

Special Condition: PCs cannot be brought in (contamination risk)

🧪

Problem: PCs Cannot Be Brought Into the Clean Room

Dr. Can, the production manager at the Pharmaceutical Production Facility, was struggling to print labels in the clean room environment:

"We work in a clean room environment. We can't bring in PCs due to contamination risk. But we need to print labels. We need to print lot numbers, expiry dates, and barcodes for every product.

With the old system: We'd set up a PC in the office outside the clean room. Enter the production plan into Excel. Print the labels. Then enter the clean room and bring the labels in. But sometimes we'd run out of labels and need to print new ones. Then we'd leave the clean room, go to the office, print new labels from the PC, and re-enter the clean room.

This process took 2 hours. The production line would stop and wait. Efficiency was dropping.

The worst part: Sometimes we needed urgent labels but couldn't leave the clean room. Production would stop."

Measurable Problems:

⏱️ Label printing time 2 hours (including leaving the clean room)
📉 Production line stops - efficiency loss
😓 Contamination risk - leaving the clean room
📊 In emergencies labels cannot be printed

Solution: LabelInn Mobile + AI Voice Commands

Dr. Can heard about LabelInn's "AI voice command" feature at a pharmaceutical manufacturing conference and decided to try it.

Setup (30 minutes):

✓ Connected the Zebra printer in the clean room to Wi-Fi
✓ Installed the LabelInn app on a tablet (clean room compatible tablet)
✓ Created the label design (lot number, expiry date, barcode fields)
✓ Activated the AI voice command feature

New Workflow:

🧪 CLEAN ROOM - Dr. Can opens the tablet

Step 1: Says "Hey LabelInn" (voice command activated)

Step 2: Says "Print 100 Omega-3 labels, lot number L12345, expiry 12/2026"

Step 3: AI understands and processes the command

Step 4: LabelInn automatically generates 100 labels

Step 5: Lot number, expiry date, and barcode are added to each label

Step 6: Printed from the printer (2 minutes)

⏱️ Total time: 2 minutes

🎯 Leaving the clean room: 0

🎯 PC setup: 0

Results

Metric	Before	After	Improvement
Label printing time	2 hours	2 minutes	98% ↓
Leaving the clean room	5-10 times/day	0	100% ↓
Production line downtime	2 hours/label	2 minutes	98% ↓
Contamination risk	High	None	100% ↓

Owner's Testimonial

"LabelInn's AI voice command feature is perfect for clean room environments. We no longer need to bring in PCs. We give voice commands from the tablet, and the labels are printed.

My favorite feature: Even in emergencies, we don't need to leave the clean room. We say 'Hey LabelInn, print 50 urgent labels', and it's ready in 1 minute.

The production line no longer stops. Efficiency increased by 30%. Contamination risk dropped to zero. During inspections, we received praise for 'digital system, clean room compatible'.

LabelInn is not just software, it's a clean room solution. Thanks to the voice command feature, we can print labels without touching anything."

Dr. Can Özkan
Production Manager, Pharmaceutical Production Facility

No PC in the Clean Room, But There's AI